From plug manufacturing to mold forming, and full-process 3D scanning quality control — Kenuo delivers high-precision, repeatable composite mold solutions.
The plug is the core of the composite mold — it determines the accuracy of the mold geometry
Kenuo is equipped with 5-axis, 4-axis and 3-axis CNC machining centers, enabling us to customize plugs for your mold products.
Kenuo's entire process ensures your plug has accurate profiles and the ability to be reprinted multiple times.
From the design of complex-shaped plugs to precision machining, our full-chain capability guarantees accuracy and consistency — a solid foundation for mold making.
5-axis machining center
4-axis machining center
3-axis machining center
CNC fabric cutting
| Item | Specification |
|---|---|
| Surface load | No less than 4 kN/m² on all plug surfaces (metal structure base) |
| Plug surface | Fiber composite layer covered mold paste |
| Plug main body | Wood or steel structure with shaped core foam |
| Storage temperature | 5℃ to +60℃ |
| Operation temperature | >90℃ |
| Geometry tolerance | ±0.5 mm to ±2 mm (depending on mold size), or defined per customer requirements |
Under proper maintenance, Kenuo molds last no less than 1,000 prints
We are experts in mold design: from mold shell lamination and flexible flange configuration, to precise control of thermal expansion and contraction — ensuring your vacuum-processed composite products are produced continuously with high precision.
Kenuo has produced over 3,000 molds for customers and their suppliers including BYD, Envision, Dongfang Electric, CRRC Wind Power, HZ Wind Power, Vestas, Goldwind, Jupiter-Bach and Eulikind.
Nacelle cover, hub cover and more
Automotive composite components
Rail transit composite parts
| Item | Specification |
|---|---|
| Surface load | No less than 5 kN/m² on all surfaces (metal structure base, customizable) |
| Mold surface | Fiber composite sandwich shell, high gloss or specific gloss |
| Vacuum process support | VARTM sealing test, air leakage <1‰ |
| Operation temperature | Matched to your resin system (UPR, Vinyl Resin or Epoxy Resin) |
| Surface hardness | ≥45 Barcol after 10 productions |
| Other | Cutting lines, hole marking & special requirements supported |
Precision and traceability from Plug to Mold
Full-process 3D scanning ensures dimensional fidelity and traceability throughout the transition from plug to mold, enabling high-precision, repeatable mold manufacturing.
3D scanning is applied in plug process, plug checking, mold checking and customer inspections — whole-process precision control.
You will receive a documented 3D scanning report of plug & mold, shared transparently with our customers.
Customized plans
Initial use support
Regular service
Standard docs + on-site
From engineering design to after-sales service, Kenuo supports you all the way.
